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Industry 04

Automotive

At automotive volumes, a small error repeated across a shift becomes a large one. Dheera helps operators get each step right at the station, so errors are prevented rather than found at the end of the line.

Fig. 01/Door module, station 12

HARNESS ROUTEABWRONG POSITION: SPEC BREFIT AT BPOSITION B VERIFIEDSTATION 12
  1. Deviation recognised

    Bracket fitted at position A. Specification calls for position B.

  2. Guidance issued

    Remove the bracket and refit it at position B before the trim closes.

  3. Corrected at source

    Assembly complete to specification, rework avoided.

01The challenge

Where precision decides the outcome.

Modern vehicles, and electric vehicles in particular, combine high volumes with growing complexity: more variants, more electronics and more safety-critical joints.

Errors that escape the station surface at end-of-line inspection, in rework bays or in the field, and each one costs more than the last.

02Where Dheera helps

Fewer assembly errors, consistent processes, less rework.

  1. 01

    Assembly verification

    Real-time guidance that helps operators fit the right part, in the right place, in the right order.

  2. 02

    Critical joints and fastening

    Support for correct sequences and specifications on safety-critical joints.

  3. 03

    Variants and changeovers

    Guidance that keeps execution consistent across variants and model changes.

  4. 04

    Battery and electrification

    Precision support for battery and high-voltage assembly steps, where an error carries safety risk.

03What changes

Quality built into execution.

  1. 01Fewer assembly errors escaping the station
  2. 02Less rework and fewer end-of-line repairs
  3. 03Consistent execution across shifts and variants

04How it works

The same self-correcting loop, on your floor.

  1. 01Observe

    See the process as it happens.

    Visual intelligence follows critical processes as they are performed: every action, every component, every step.

  2. 02Recognise

    Spot deviations the moment they occur.

    Execution is compared with the defined procedure and its operational context, so observable deviations are recognised immediately.

  3. 03Guide

    Guide the frontline in real time.

    Operators receive timely, specific guidance at the point of execution, so the right step happens the right way.

  4. 04Correct

    Correct before it escalates.

    Deviations are addressed in the moment, before they become costly operational and quality failures.

  5. 05Improve

    Learn from every execution.

    Every insight feeds root-cause understanding, so processes continuously learn and improve.

Book a demo

Make your critical processes self-correcting.

See how Dheera guides frontline teams through the processes where precision matters most.