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Industry 01

Pharmaceuticals

In sterile and GMP manufacturing, a single lapse in technique can compromise a batch, and the patient waiting for it. Dheera brings real-time intelligence to aseptic operations, guiding operators through critical interventions as they happen.

Fig. 01/Aseptic filling, Grade A intervention

HEPA, FIRST AIRGRADE AFIRST AIR OBSTRUCTEDAPPROACH FROM SIDEINTERVENTION RECORDED
  1. Deviation recognised

    Gloved hand passes over open vials and obstructs first air.

  2. Guidance issued

    Withdraw, then approach from the side and keep first air clear.

  3. Corrected at source

    Intervention completed to procedure and recorded.

01The challenge

Where precision decides the outcome.

Aseptic processing leaves no room for error. Every intervention in a Grade A zone, every gowning step and every line clearance has to follow a validated procedure, and every one of them has to be documented.

Yet much of this still relies on supervision, manual records and review after the fact. When a deviation is found during batch record review, the moment to prevent it has long passed, and the cost shows up as investigations, delays and lost batches.

02Where Dheera helps

Aseptic practice, process adherence and quality compliance.

  1. 01

    Aseptic interventions

    Guidance through inherent and corrective interventions in Grade A zones, with observable deviations from procedure recognised as they occur.

  2. 02

    Gowning and hygiene practice

    Support for consistent gowning, glove sanitisation and cleanroom behaviour at the point of execution.

  3. 03

    Line clearance and changeover

    Step-by-step guidance so lines are cleared and set up correctly before the next batch begins.

  4. 04

    Process adherence

    Execution that follows the validated procedure, with insight that supports quality review and compliance.

03What changes

Quality built into execution.

  1. 01Stronger aseptic practice on every shift
  2. 02Fewer deviations reaching batch record review
  3. 03Greater confidence going into inspections

04How it works

The same self-correcting loop, on your floor.

  1. 01Observe

    See the process as it happens.

    Visual intelligence follows critical processes as they are performed: every action, every component, every step.

  2. 02Recognise

    Spot deviations the moment they occur.

    Execution is compared with the defined procedure and its operational context, so observable deviations are recognised immediately.

  3. 03Guide

    Guide the frontline in real time.

    Operators receive timely, specific guidance at the point of execution, so the right step happens the right way.

  4. 04Correct

    Correct before it escalates.

    Deviations are addressed in the moment, before they become costly operational and quality failures.

  5. 05Improve

    Learn from every execution.

    Every insight feeds root-cause understanding, so processes continuously learn and improve.

Book a demo

Make your critical processes self-correcting.

See how Dheera guides frontline teams through the processes where precision matters most.